SMD Stainless Steel Wiped Film Molecular Distillation Unit
Lab1st Stainless Steel Wiped Film Distillation Unit, the optimal choice for efficient and reliable separation of heat-sensitive compounds. Unlike traditional glass units, the stainless steel construction offers larger throughput, enhanced durability, improved thermal efficiency, and increased resistance to chemical corrosion.
Choose the Lab1st Stainless Steel Wiped Film Distillation Unit for a perfect blend of performance, safety, and longevity!
Key Facts
-
Short residence time; efficient heat transfer
-
Evaporation area: 0.1~0.5 ㎡, up to 20㎡ [industrial-scale]
-
Automatic and continuous feeding and discharging
-
Fully jacketed pipelines for better heat protection
-
Made of SS316L stainless steel, designed for 10 years‘ operation
سمات
SS316L Stainless Steel Construction
Built with high-quality SS316L stainless steel, the unit is designed for long-term operation, providing durability and corrosion resistance for up to 10 years.
High Distillation Speed
Achieves distillation speeds 3-4 times faster than glass or hybrid systems, significantly improving throughput and efficiency in processing.
Fully Jacketed System
Features a fully jacketed design to enhance thermal transfer, optimizing heating and cooling efficiency, and reducing overall energy consumption during the distillation process.
Classification
SMD Series
-
Evaporation Area: 0.1 - 0.5 ㎡
-
Feed rate: 2 - 10 kgs/h [C B D throughput: 3.5 - 7 kgs/h]
-
Main evaporator: stainless steel main evaporator + SUS316L built-in condenser
-
Condensation: stainless steel cold trap + External condenser
-
Feeding: gear pump for continuous working
-
Discharging: gear pump for continuous working
SMD-DUO Series
-
Dual stage evaporator system
-
Evaporation Area: 2 * 0.1 - 0.5 ㎡
-
Feed rate: 2 * 2 - 10 kgs/h [C B D throughput: 2 * 3.5 - 7 kgs/h]
-
2 x Main evaporator: stainless steel main evaporator + SUS316L built-in condenser
-
Condensation: stainless steel cold trap + External condenser
-
Feeding: gear pump for continuous working
-
Discharging: gear pump for continuous working
Molecular (wiped film) distillation is the best thermal separation machine for heat-sensitive material because it is the gentlest type, causing the least amount of thermal degradation of product. It is a process of separation, purification and concentration of natural products, complex and thermally sensitive molecules. The whole molecular distillation system includes supporting chillers, heaters, vacuum pumps and all accessories.
SMD Series
-
Adjustable Feed Flow: The equipment is equipped with a peristaltic pump that allows for precise control of the feed flow rate. Users can switch between speed and flow rate modes, ensuring accurate flow control after the pump has been calibrated for flow.
-
Heated Inlet and Outlet Piping: The system includes heated piping for both the feed and product lines, which helps maintain the fluidity of the material within the pipes and prevents blockages.
-
Excellent System Sealing: The main evaporator features a magnetic stirrer seal, vacuum valves, and well-fitted glass components, ensuring excellent gas tightness throughout the system.
-
Stable System Operation: The equipment is designed with a continuous collection valve that allows for the replacement of collection bottles without interrupting the system's operation.
-
Accurate Process Monitoring: A RO-54 vacuum gauge is used for vacuum detection, offering the ability to switch between vacuum units. This provides more precise readings compared to traditional Pirani vacuum gauges.
-
Flexible Skid-Mounted Modules: The system is built on a sturdy skid-mounted platform with a square steel structure, complete with forklift wheels for easy transportation without disassembly and the freedom to move within the workshop.
Options & Customization
LAB1ST offers a comprehensive customization service for your molecular distillation units, tailored to meet your specific needs. Whether you need adjustments to suit unique applications or specialized configurations, our team ensures the perfect solution for efficient and precise evaporation.
Upgrades
-
GB explosion-proof, UL standard, ATEX standard, etc.
-
Material certification, welding records, IQ/OQ and other documents
-
Larger feeding tank
-
Feeding tank stirring function
-
PTFE roller scraper
-
Coil kit for "liquid nitrogen dry ice cold trap"
-
Feeding tank weighing function
-
Main evaporator insulation jacket
-
Formula wheel mobile casters
-
RS485 communication interface, Modbus Rtu communication protocol
-
Anti-corrosion sealing kit [PTFE outer sealing ring]
Cusomization Service
-
Customized frame to accommodate user laboratory space
-
Additional temperature measurement points, vacuum detection points, flow detection, etc.
-
Customized structural design based on process requirements
-
PLC touch screen control system, including process parameter setting, historical data recording, alarm setting, three-level authority, interlocking and other functions
Cases
Dual stage 0.3 ㎡ Molecular Distillation System
Dual stage 0.5 ㎡ Molecular Distillation System
Customized 0.2 ㎡ Wiped Film Distillation System
0.3 ㎡ Wiped Film Distillation System
On-Site Installation and Commissioning
Strong Customization Capabilities
Rapid Delivery around 1-2 Weeks
Provision of Detailed Process SOPs